Sustainable materials. Optimized logistics. Enhanced consumer experience.

RRD’s VersaPac FastTrack™ Paper Mailer is a paper-based, recyclable mailer with a peel-and-seal closure that replaces traditional plastic closures.

High-velocity e-commerce logistics operations require durable, smart packaging, operational efficiency, and a solution to the modern shopper’s call for eco-friendly shipping. Engineered to meet all of these demands, the VersaPac FastTrack Paper Mailer is a smart packaging solution for high-speed fulfillment.

Screenshot of a paper mailer

A sustainable, recyclable mailer

The VersaPac FastTrack Mailer features:

  • Paper-based construction — widely curbside recyclable
  • Third-party certified paper
  • Unique recyclable paper peel-and-seal strip
  • Unboxing extras with inline printed pre-stuffed inserts such as postcards, coupons, and lift notes, as well as messaging printed directly on the pull tab

Standard industry sizes with custom size options

Standard Size Dimensions
Small 5.5" x 8"
Medium 10" x 13"
Large 14" x 15.375"

Engineered for performance and sustainability

Developed by RRD’s in-house research and development team, the eco-friendly VersaPac FastTrack Mailer is a kraft mailer. Key product features include:

Paper-based closure

Unlike products that use silicone-coated poly strips that create slip hazards and recycling contamination, the VersaPac FastTrack Mailer utilizes a unique recyclable paper peel-and-seal strip.

Enhanced Unboxing

Coupled with inline printed inserts or unboxing extras to engage customers, build brand loyalty, and drive repeat sales, such as coupons, lift notes, product instructions, and promotional extras.

Customizable

The VersaPac FastTrack Mailer supports two-sided color flexographic printing, custom sizing, variable-imaged barcodes, and integrated RFID applications.

Automation-first performance

Engineered with a specialized paper texture for reliable robotic vacuum suction, the mailer features an instant-bond adhesive for high-speed fulfillment.

Weight optimization

The non-padded, flat design minimizes void space, helping shippers avoid anti-waste packaging penalties and reduce dimensional weight (DIM) surcharges.

Sustainability and Stewardship

The mailer construction uses third-party certified paper and is widely curbside recyclable.

Helps clients meet regulations, including EPR.

Ship with care

Lightweight, flat, and non-fragile items are ideal for paper mailers.


Apparel and accessories

  • Jewelry
  • Wallets
  • Scarves and gloves

Books

Linens

Paper goods

  • Gift cards
  • Stationery
  • Office supplies

Small goods

  • Health and beauty products
  • Phone accessories

Small toys

The market for paper mailers has seen explosive growth in recent years, driven by both regulatory pressure and a clear consumer preference for eco-friendly shipping. By leveraging our deep engineering expertise and manufacturing strengths, we’ve developed a solution that bridges the gap between ambitious sustainability goals and high-velocity operational needs. The VersaPac FastTrack Paper Mailer turns recycling from a chore into a subconscious win for our clients and consumers."

headshot of Craig Lombardi

Craig Lombardi,
Vice President of Business Development, Integrated Packaging, RRD

Enhance

Enhance your sustainable shipping strategy with VersaTac Liner-Free™ linerless labels.

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Activate

Activate smart packaging by integrating VersaTac IQ™ RFID labels for improved traceability in e-commerce logistics.

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Deliver

Deliver with confidence with RRD’s complete packaging portfolio, including the VersaPac Flex Mailer™ and premium rigid box and value-added corrugated solutions.

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Sustainability meets operational efficiency.

Deliver an eco-friendly solution designed
for peak performance.

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